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Silicon carbide whiskers can significantly improve the service life of resin diamond grinding wheels


The diamond grinding wheel uses diamond abrasive as raw material, and uses metal powder, resin powder, ceramics and electroplated metal as binders respectively. The circular bonded abrasive tool with a through hole in the center is called diamond grinding wheel (alloy grinding wheel).

The resin-bonded diamond grinding wheel generally has a low life and cannot meet the requirements of advanced numerical control machine tools. The short life is mainly due to the poor wear resistance of the resin bond itself or the low holding force on the diamond, which causes the diamond abrasive particles to fall off prematurely during the grinding process. Therefore, how to improve the wear resistance of the resin bond and improve the holding force of the resin on the diamond has become the key to improving the service life of the resin bond diamond grinding wheel.

The addition of silicon carbide whiskers can greatly improve the strength, hardness, heat resistance, polishing, etc. of the bond and the grinding wheel. Silicon carbide whiskers have unique mechanical and physicochemical properties such as high hardness, high strength (toughness), and excellent wear resistance, so they are widely used in metals, ceramics, plastics, etc.

Strengthening and toughening of materials and composite materials to improve the strength of composite materials and prevent shrinkage and deformation. The shape of silicon carbide whiskers is like needles, especially its Webster hardness is close to diamond and has good toughness and wear resistance, and compared with abrasive grains, even if the diameter is the same as the grain size of abrasive grains, there are whiskers of a certain length that are combined with The agent has a relatively large bonding area and bonding strength, which greatly improves the service life of the grinding wheel.

The β-type micron-sized silicon carbide whiskers produced by Hongwu Nano have the characteristics of high purity and good morphology, and are the preferred materials for strengthening and toughening of various metal-based, ceramic-based and resin-based composite materials. Its strengthening and toughening effect and scope of application are unmatched by other materials.

Beta silicon carbide whiskers are needle-like single crystals. As an atomic crystal, it has low density, high melting point, high strength, high modulus, low thermal expansion rate, and excellent characteristics such as wear resistance, corrosion resistance, high temperature resistance, oxidation resistance, etc. It is mainly used for metal base, ceramic base , Reinforcement and toughening of resin-based composite materials, significantly improve the properties of composite materials.

Its main physical performance indicators are as follows:

 

Whisker diameter Diameter: 0.1-2.5um

Whisker Length: 10-50um

Density: 3.2g/cm2

Hardness: 9.5 Mobs

Modulus Modulus: 480GPa

Tensile Strength Strength of extension: 20.8Gpa

Tolerable temperature: 2960℃

 

If interested, welcome to contact us  for learning about the detailed of HONGWU sic whikser or sic nanowires.